1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155
Packaging & Shipping
plastic bag+carton+ OSB Case
Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.
Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers.
(02)Punching plate workshop
(03)Plate fabrication workshop
(04)Heat treatment workshop
(05)Shot peening workshop
(06) our warehouse
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
|Carburizing and Quenching
Can mill chains be used in wastewater treatment and sewage systems?
Yes, mill chains can be used in wastewater treatment and sewage systems for various applications. These chains offer specific advantages that make them suitable for such environments, where exposure to corrosive and abrasive materials is common. Here are some key points regarding the use of mill chains in wastewater treatment and sewage systems:
1. Corrosion Resistance: Wastewater and sewage often contain corrosive substances, such as acids and chemicals. Stainless steel mill chains are particularly beneficial in these environments due to their corrosion resistance, which helps to prevent premature wear and elongation of the chain.
2. Abrasion Resistance: Mill chains are designed to handle heavy loads and resist wear and abrasion, making them suitable for applications where wastewater may contain abrasive particles, sediment, or sludge.
3. Reliability: In wastewater treatment and sewage systems, reliability is crucial to maintain smooth operations. Mill chains, when properly selected and maintained, provide reliable performance and minimize downtime.
4. High Strength: Mill chains are capable of handling heavy loads and high-capacity material transfer, making them suitable for wastewater treatment processes that involve moving large volumes of liquid or solid materials.
5. Easy Maintenance: Stainless steel mill chains require minimal maintenance, which is beneficial in wastewater treatment facilities where regular maintenance can be challenging due to the nature of the environment.
6. Resistance to Harsh Chemicals: Wastewater treatment processes often involve the use of various chemicals for treatment and purification. Stainless steel mill chains can withstand exposure to these chemicals without deteriorating or compromising their performance.
7. Extended Service Life: Due to their corrosion and abrasion resistance, mill chains can have a longer service life in wastewater treatment and sewage systems compared to conventional carbon steel chains.
8. Versatility: Mill chains come in various configurations, including standard, double pitch, and heavy-duty options, allowing for versatility in designing wastewater treatment systems to meet specific requirements.
Overall, mill chains, especially those made of stainless steel, are a reliable and durable option for use in wastewater treatment and sewage systems. Their corrosion and abrasion resistance, high strength, and low maintenance make them well-suited for handling the challenging conditions and materials encountered in these applications.
Can mill chains be used in pharmaceutical manufacturing and processing equipment?
Yes, mill chains can be used in pharmaceutical manufacturing and processing equipment for specific applications. However, it is essential to consider several factors and choose the appropriate type of mill chain to meet the unique requirements of the pharmaceutical industry.
Here are some points to consider:
1. Material Compatibility: The materials used in the construction of the mill chain must be compatible with pharmaceutical products and meet industry regulations. Stainless steel or food-grade materials are often preferred to ensure product safety and hygiene.
2. Cleanability: Mill chains used in pharmaceutical applications should be designed for easy cleaning and sanitization. Smooth surfaces and fewer crevices can minimize the risk of product contamination.
3. FDA Compliance: In pharmaceutical manufacturing, adherence to regulations set by the U.S. Food and Drug Administration (FDA) or other relevant regulatory bodies is critical. The chosen mill chain should comply with these standards.
4. Product Handling: Consider the specific requirements of the pharmaceutical products being handled. The mill chain should be capable of transporting, elevating, or conveying the products efficiently and without risk of contamination.
5. Corrosion Resistance: Depending on the pharmaceutical processes involved, the equipment may be exposed to chemicals or cleaning agents. A corrosion-resistant mill chain can withstand these harsh conditions and extend its service life.
6. Surface Finish: A smooth surface finish on the mill chain can prevent the accumulation of debris and contaminants, making cleaning more effective.
7. Lubrication: Some pharmaceutical processes require special lubrication considerations to avoid any potential product contamination. Food-grade or pharmaceutical-grade lubricants may be necessary.
8. Sanitary Design: Choosing a mill chain with a sanitary design, including self-draining features and easy disassembly, can facilitate thorough cleaning and minimize the risk of bacterial growth.
9. Validation and Documentation: The mill chain supplier should be able to provide validation documents and certification to demonstrate compliance with industry standards and regulations.
By carefully considering these factors and working with reputable suppliers, pharmaceutical manufacturers can use mill chains safely and effectively in their processing equipment while maintaining the required quality and hygiene standards.
What are the noise and vibration characteristics of mill chains during operation?
During operation, mill chains may exhibit certain noise and vibration characteristics, which can vary depending on the specific design, condition, and application. Here are some key points to consider:
1. Rattling or Clanking: In some cases, mill chains may produce a rattling or clanking noise during operation. This noise can be caused by the impact of chain links or attachments as they move along the sprockets or other components.
2. Continuous Hum: Mill chains in well-maintained systems may produce a continuous humming sound, especially in higher-speed applications. The humming noise is often a result of the smooth and consistent movement of the chain links.
1. Periodic Vibration: Mill chains can generate periodic vibrations as they pass over sprockets and other components. The vibration frequency is typically related to the chain’s speed and the number of teeth on the sprockets.
2. Smooth Operation: Well-lubricated and properly tensioned mill chains usually exhibit smoother operation with minimal vibration. Proper maintenance is essential to reduce excessive vibration and noise levels.
Noise and Vibration Management:
Excessive noise and vibration in mill chain systems can lead to increased wear, fatigue, and reduced efficiency. To manage noise and vibration:
1. Regular Maintenance: Ensure regular inspection, lubrication, and tensioning of the mill chains to minimize wear and reduce noise levels.
2. Chain Condition: Replace any worn or damaged chain links, sprockets, or attachments to maintain smooth and quiet operation.
3. Proper Tension: Maintaining the correct chain tension is crucial to prevent excessive vibration and noise. Too much tension can lead to increased stress, while too little tension may cause chain slippage and impact noise.
4. Quality and Design: Select high-quality mill chains designed for the specific application. Chains with precision engineering and anti-vibration features can help reduce noise and vibration levels.
Overall, managing noise and vibration in mill chain systems is essential for optimizing performance, reducing maintenance costs, and ensuring a safer working environment.
editor by CX 2023-11-13