Welded Steel Drag Chain and Conveyor Chain, with alloy steel according to your requirement
1. Chain types: Roller Chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc; 2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers; 3. Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc; 4. Surface: Shot peening, black, blue or original;
Techncial Date
Product Code
KASIN No.
Pitch
E
Sidebar
Height
PIN
Length
Dia
Width
Min.T/Strength
Weight
P
T
H
D
A
R
F
kN
kg/FT
Http://kasinchain
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Steel
Structure:
Welded Chain
Surface Treatment:
Polishing
Chain Size:
P:153.67
Feature:
Fire Resistant, Oil Resistant, Heat Resistant
Pitch:
66.27mm
Samples:
US$ 50/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can mill chains be used in the forestry and timber processing industry?
Yes, mill chains are commonly used in the forestry and timber processing industry for various applications. These chains are well-suited to handle the demanding and rugged conditions encountered in this sector. Here are the details of how mill chains are utilized in the forestry and timber processing industry:
1. Timber Handling: Mill chains are used in conveyor systems to transport timber and logs from one processing stage to another. They can handle heavy loads and provide reliable material transfer, making them essential for efficient timber handling operations.
2. Sawmills: In sawmills, mill chains are utilized in sawing equipment and lumber processing machinery. They help feed the logs and lumber through the cutting and processing equipment, ensuring a smooth and continuous operation.
3. Debarking Machines: Mill chains are employed in debarking machines, which remove the bark from the logs before further processing. These chains withstand the abrasive effects of the bark and debris, maintaining their performance and longevity.
4. Chipper Machines: Mill chains are used in chipper machines that convert wood waste and by-products into wood chips or biofuel. These chains efficiently convey the wood materials through the chipping process.
5. Conveying and Sorting: Mill chains are integral components of conveyor systems used for sorting and transporting timber products. They ensure smooth and controlled material flow, optimizing production efficiency.
6. High Strength and Durability: Mill chains are designed to withstand heavy loads, shock loads, and abrasive conditions. This high strength and durability make them suitable for the demanding environments of the forestry and timber processing industry.
7. Customization: Chains can be customized to fit specific equipment and applications, allowing for optimal performance and precise material handling.
8. Reduced Maintenance: Mill chains are engineered to require minimal maintenance, reducing downtime and increasing overall productivity in timber processing operations.
9. Corrosion Resistance: In outdoor environments and in contact with wood, moisture, and other elements, corrosion-resistant mill chains are available, providing extended service life and preventing chain deterioration.
10. Environmental Considerations: Timber processing industries often operate in natural habitats. Using mill chains with low environmental impact, such as those with reduced noise and vibration, can be beneficial for the surrounding ecosystem.
Overall, mill chains are essential components in the forestry and timber processing industry, facilitating the efficient and reliable handling, cutting, and processing of wood materials at various stages of production.
Can mill chains be used in the cement and construction materials industry?
Yes, mill chains can be used in the cement and construction materials industry. The cement industry involves the production of cement, which is a crucial building material used in various construction projects. Mill chains play a significant role in material handling and conveyor systems within cement plants and other construction material manufacturing facilities.
Mill chains are utilized in cement and construction material handling applications such as:
Raw Material Handling: Mill chains are used to transport raw materials, such as limestone, shale, clay, and iron ore, from storage areas to the processing units.
Kiln Feeding: Mill chains are involved in feeding the raw materials into the cement kiln for the clinker production process.
Clinker Handling: After the clinker is produced in the kiln, mill chains are used to convey and cool the clinker before further processing.
Cement Grinding: Mill chains help transport the finished cement product to storage or packaging areas.
These applications involve heavy loads, high temperatures, and abrasive materials, making mill chains a suitable choice due to their durability and strength. However, it is crucial to select the right type and size of mill chain to ensure optimal performance and longevity in the cement and construction materials industry.
Overall, mill chains are integral in facilitating the efficient movement of materials throughout the cement manufacturing process, contributing to the productivity and success of the industry.
What materials are mill chains typically made of for different industries?
Mill chains are manufactured using various materials to suit the specific requirements of different industries and applications. The choice of material depends on factors such as the operating environment, load capacity, and resistance to wear and corrosion. Here are some commonly used materials for mill chains in different industries:
1. Carbon Steel: Carbon steel mill chains are widely used in various industrial applications due to their high tensile strength and affordability. They are suitable for medium to heavy-duty material handling tasks and can withstand harsh conditions.
2. Stainless Steel: Stainless steel mill chains are preferred in industries where corrosion resistance is crucial. They are commonly used in food processing, chemical, and pharmaceutical industries where exposure to moisture, chemicals, or high temperatures can occur.
3. Alloy Steel: Alloy steel mill chains are known for their exceptional strength and durability. They are used in heavy-duty applications, such as steel manufacturing, mining, and forestry, where the chains are subjected to significant loads and abrasion.
4. Nickel-Plated Steel: Nickel-plated steel mill chains provide additional protection against corrosion and wear. They are often used in industries where exposure to chemicals or outdoor elements is a concern.
5. Plastic or Polymer: In certain industries, such as food and beverage manufacturing or electronics, plastic or polymer mill chains may be used. These chains offer non-metallic properties, making them ideal for applications that require chemical resistance and low-noise operation.
6. Galvanized Steel: Galvanized steel mill chains are coated with a layer of zinc to enhance their corrosion resistance. They are commonly used in outdoor applications or environments where moisture and rust may be a concern.
It’s essential to choose the right material based on the specific needs of the industry and the operating conditions of the application. Factors such as load capacity, speed, temperature, and exposure to chemicals or moisture play a crucial role in determining the appropriate material for mill chains in different industries.
Welded Steel Drag Chain and Conveyor Chain, with alloy steel according to your requirement
1. Chain types: Roller Chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc; 2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers; 3. Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc; 4. Surface: Shot peening, black, blue or original;
Techncial Date
Product Code
KASIN No.
Pitch
E
Sidebar
Height
PIN
Length
Dia
Width
Min.T/Strength
Weight
P
T
H
D
A
R
F
kN
kg/FT
Http://kasinchain
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Steel
Structure:
Welded Chain
Surface Treatment:
Polishing
Chain Size:
P:153.67
Feature:
Fire Resistant, Oil Resistant, Heat Resistant
Pitch:
153.67mm
Samples:
US$ 50/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
Can mill chains be used in material handling and conveyor systems in factories?
Yes, mill chains can be used in material handling and conveyor systems in factories. Mill chains are versatile and robust, making them well-suited for various industrial applications, including material handling and conveying. Here’s why mill chains are suitable for such systems:
Durability: Mill chains are designed to withstand heavy loads and continuous operation, making them ideal for material handling tasks in factories. They are made from high-quality materials, such as carbon steel or stainless steel, which provide excellent strength and durability.
High-Capacity: Mill chains have high load-carrying capacities, allowing them to handle large quantities of materials. This makes them suitable for use in conveyor systems where substantial material transfer is required, such as in assembly lines or bulk material handling processes.
Customization: Mill chains can be customized to fit specific conveyor system requirements in factories. They are available in various sizes and configurations, allowing for tailored solutions to match the application’s needs.
Smooth Operation: Mill chains offer smooth and reliable operation in material handling and conveying applications. Their design and construction contribute to reduced friction and wear, resulting in less downtime and lower maintenance costs.
Compatibility: Mill chains are compatible with standard sprockets, which simplifies the integration process into existing conveyor systems in factories. This compatibility also makes it easier to replace worn or damaged chains when necessary.
Cost-Effective: Considering their durability and long service life, mill chains offer a cost-effective solution for material handling and conveying in factories. They require less frequent replacement and maintenance, leading to reduced overall operational costs.
Overall, mill chains are a reliable and efficient choice for material handling and conveyor systems in factories, contributing to smooth and productive processes in industrial environments.
Can mill chains be used in the aerospace and aviation industries?
Mill chains are typically not used in the aerospace and aviation industries for primary applications due to several reasons:
Weight and Space Constraints: Aerospace and aviation industries have strict weight limitations, and using heavy mill chains would be impractical for aircraft and spacecraft components.
High Precision Requirements: Aerospace and aviation applications often require extremely high precision and tight tolerances, which may not be achievable with standard mill chains.
Specialized Components: Aerospace and aviation industries require specialized components that meet rigorous safety and performance standards. Standard mill chains may not have the necessary certifications or approvals for such critical applications.
Extreme Environments: Aerospace and aviation components are exposed to extreme conditions such as high speeds, high altitudes, and rapid temperature changes. Mill chains may not be able to withstand these conditions reliably.
Instead, the aerospace and aviation industries use specialized materials and components designed specifically for their unique requirements. These materials often include lightweight alloys, composites, and high-precision components that undergo extensive testing and certification to meet industry standards.
In conclusion, while mill chains are versatile and widely used in various industrial applications, they are not suitable for the aerospace and aviation industries, where specialized components and materials are crucial for safety, performance, and weight considerations.
Can mill chains be used in grain milling and food processing applications?
Yes, mill chains are commonly used in grain milling and food processing applications due to their ability to handle bulk materials and withstand harsh operating conditions. Here’s how mill chains are utilized in these industries:
1. Grain Milling: Mill chains are extensively used in grain milling facilities to transport grains, such as wheat, corn, rice, and oats, through various stages of the milling process. They are used in conveyors to move grains from one processing unit to another, including storage bins, cleaning machines, separators, and milling machines. Mill chains in grain milling applications must be resistant to abrasion and corrosion, as grains can be abrasive and may contain moisture or other contaminants.
2. Food Processing: In the food processing industry, mill chains are employed to handle a wide range of food products, including fruits, vegetables, meat, dairy, and bakery items. They are used in conveyors and processing equipment to move raw materials and finished products throughout the production process. Food-grade mill chains are essential to ensure hygiene and prevent contamination of food products. These chains are designed with materials that are safe for direct contact with food and are easy to clean and maintain.
Both grain milling and food processing require reliable and efficient material handling systems to maintain the quality and integrity of the products. Mill chains play a crucial role in ensuring smooth and consistent movement of materials, contributing to the overall efficiency and productivity of these industries.
Professional Standard C216ALSS-I Type Conveyor Chain For Ice Cream
C216ALSS-I type chain is a transmission chain for ice cream production and conveying machinery. The pitch is 50.8mm. The roller material is made of reinforced nylon and machined. It is not injection molded and it is wear-resistant, low-temperature resistant, and not easy to break. The chain piece is made of stainless steel 304, with high hardness, low temperature resistance and not easy to break. The main parameters of the product comply with ISO, ANSI, DIN, BS, JIS standards
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains. Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria. With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services. Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
FAQ:
Q1: Are you trading company or manufacturer ? A: We are factory.
Q2: How long is your delivery time and shipment? 1.Sample Lead-times: generally 30 workdays. 2.Production Lead-times: 60 workdays after getting your deposit.
Q3. What is your terms of payment? A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q4: What is your advantages? 1. Manufacturer,the most competitive price and good quality. 2. Perfect technical engineers give you the best support. 3. OEM is available. 4. Rich stock and quick delivery.
Q5. If you can’t find the product on our website,what do you next? Please send us inquiry with product pictures and drawings by email or other ways and we’ll check
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
What are the benefits of using a stainless steel mill chain in specific environments?
Stainless steel mill chains offer several advantages in specific environments due to their unique properties and characteristics. These chains are made from corrosion-resistant stainless steel, which makes them suitable for various challenging and demanding applications. Here are the benefits of using stainless steel mill chains:
1. Corrosion Resistance: Stainless steel mill chains have excellent corrosion resistance, making them ideal for use in environments where exposure to moisture, chemicals, and harsh weather conditions is common. They can withstand rust and corrosion, ensuring a longer service life compared to standard carbon steel chains.
2. High Strength: Stainless steel mill chains retain high tensile strength even in challenging conditions, making them suitable for heavy-duty and high-load applications. Their strength ensures reliable and consistent performance in demanding industrial environments.
3. Temperature Resistance: These chains can withstand a wide range of temperatures, making them suitable for applications where extreme heat or cold may be present. This makes them suitable for use in industries such as food processing, chemicals, and automotive manufacturing.
4. Hygienic and Clean: In industries where hygiene is crucial, such as food processing and pharmaceuticals, stainless steel mill chains are preferred because they are non-porous and easy to clean. They are resistant to contamination and can be sanitized to meet strict hygiene standards.
5. Low Maintenance: Stainless steel mill chains require minimal maintenance due to their corrosion resistance and durability. This reduces downtime and maintenance costs, leading to improved overall operational efficiency.
6. Longevity: Stainless steel mill chains have a longer service life compared to traditional carbon steel chains, even in harsh environments. Their ability to resist corrosion and wear ensures extended operational longevity, reducing the frequency of chain replacement.
7. Aesthetic Appeal: In certain applications and environments, the aesthetic appearance of stainless steel is desirable. The clean and polished finish of stainless steel mill chains makes them visually appealing and suitable for industries where appearance matters.
8. Chemical Resistance: Stainless steel mill chains are resistant to various chemicals and acids, making them suitable for use in industries involving chemical processing, paper manufacturing, and more.
Overall, the benefits of using stainless steel mill chains in specific environments include corrosion resistance, high strength, temperature resistance, hygiene, low maintenance, longevity, aesthetic appeal, and chemical resistance. These advantages make them a preferred choice in industries where durability, reliability, and performance in challenging conditions are essential.
Can mill chains be used in marine and offshore material handling applications?
Yes, mill chains can be used in marine and offshore material handling applications, especially when they are made of corrosion-resistant materials such as stainless steel or other alloys. Marine and offshore environments are characterized by high levels of moisture, saltwater exposure, and harsh conditions, which can lead to rapid corrosion and degradation of regular chains. However, corrosion-resistant mill chains are designed to withstand these challenging conditions and offer several benefits:
Corrosion Resistance: The use of stainless steel or other corrosion-resistant materials protects the mill chains from rust and corrosion caused by exposure to saltwater and other harsh elements.
Extended Service Life: Corrosion-resistant mill chains have a longer service life compared to standard chains in marine and offshore environments, reducing the need for frequent replacements and maintenance.
Reliable Performance: These chains maintain their strength and integrity over time, ensuring reliable and consistent material handling operations in marine and offshore settings.
High Load Capacity: Corrosion-resistant mill chains retain their load-carrying capacity even in harsh conditions, making them suitable for heavy-duty material handling applications.
Reduced Downtime: The durability and resistance to corrosion minimize downtime due to chain failures, enhancing the overall efficiency of material handling processes.
Environmental Compliance: Using corrosion-resistant mill chains aligns with environmental regulations and sustainability goals in marine and offshore industries.
Various Configurations: Corrosion-resistant mill chains are available in various configurations, such as standard roller chains, welded steel chains, and engineered chains, allowing for customization based on specific application requirements.
When selecting mill chains for marine and offshore applications, it’s crucial to choose the appropriate corrosion-resistant material, chain type, and size that can withstand the specific operating conditions and loads. Regular inspection, maintenance, and proper lubrication also play a significant role in maximizing the performance and longevity of mill chains in marine and offshore material handling setups.
How does a mill chain differ from other types of conveyor chains?
Mill chains, also known as industrial chains or conveyor chains, have several distinct features that set them apart from other types of conveyor chains. Here are some key differences:
1. Design and Construction: Mill chains are specifically designed for heavy-duty industrial applications, such as steel production, lumber handling, mining, and more. They are built with robust construction and larger link plates to handle heavy loads and resist wear and tear.
2. Attachment Type: Mill chains often come with various attachment options, such as extended pins, K attachments, or slotted attachments. These attachments allow the chain to engage with the conveyed materials and provide a secure and efficient method of transporting them.
3. Material: Mill chains are commonly made from high-quality materials, such as carbon steel or stainless steel. This choice of material ensures durability, resistance to corrosion, and the ability to withstand harsh operating conditions.
4. Application: While some other types of conveyor chains are suitable for lighter-duty applications, mill chains are specifically designed for heavy-duty and high-stress industrial applications. They are commonly used in industries like steel mills, lumber processing, mining, and other heavy industries.
5. Load Capacity: Due to their robust design and construction, mill chains have a higher load capacity compared to standard conveyor chains. This allows them to handle large and heavy materials in industrial settings.
6. Speed: Mill chains are typically used in applications where the conveying speed is slower compared to some other types of conveyor chains. The focus is on moving heavy materials with precision and control rather than achieving high conveying speeds.
Overall, mill chains are engineered for heavy-duty and demanding applications that require reliable and efficient material handling. They are a crucial component in various industrial processes, providing smooth and controlled movement of materials in challenging environments.
Welded Steel Drag Chain and Conveyor Chain, with alloy steel according to your requirement
1. Chain types: Roller Chain, conveyor chain, transmission chain, motorcycle roller chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc; 2. Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers; 3. Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc; 4. Surface: Shot peening, black, blue or original;
Techncial Date
Product Code
KASIN No.
Pitch
E
Sidebar
Height
PIN
Length
Dia
Width
Min.T/Strength
Weight
P
T
H
D
A
R
F
kN
kg/FT
Http://kasinchain
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material:
Steel
Structure:
Welded Chain
Surface Treatment:
Polishing
Chain Size:
P:153.67
Feature:
Fire Resistant, Oil Resistant, Heat Resistant
Pitch:
66.27mm
Samples:
US$ 50/Meter 1 Meter(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
How do mill chains handle material flow and transfer in bulk handling applications?
Mill chains are specifically designed to handle material flow and transfer in bulk handling applications with efficiency and reliability. These chains are widely used in various industries, such as agriculture, mining, construction, and more, where bulk materials need to be transported in large quantities. Here’s how mill chains achieve material flow and transfer:
1. Robust Construction: Mill chains are constructed using high-quality materials, such as alloy steel, which provides excellent strength and durability. Their robust design allows them to handle heavy loads and withstand the stresses of continuous material transfer.
2. Precise Alignment: The design of mill chains ensures precise alignment between the chain and sprockets. This alignment helps to maintain a smooth and consistent material flow, reducing the risk of jams or blockages in the system.
3. Flexibility: Mill chains are flexible enough to adapt to various conveyor configurations, including inclined or declined conveyors. This flexibility enables them to efficiently transport materials across different terrains and elevations.
4. Low Friction: Mill chains are designed to minimize friction during operation. This low friction characteristic reduces the energy consumption and wear on the chain, resulting in a longer service life and improved material transfer efficiency.
5. Adaptability: Mill chains are suitable for handling a wide range of bulk materials, including grains, aggregates, ores, coal, wood chips, and more. Their adaptability makes them a versatile choice for different industries.
6. Conveyor Systems: In bulk handling applications, mill chains are commonly used in conveyor systems. These systems utilize rotating sprockets to move the chain, and the material is carried along the conveyor’s path, ensuring a continuous flow of materials from one point to another.
7. Bucket Elevators: Mill chains are often employed in bucket elevators, which lift and transfer bulk materials vertically. The buckets attached to the chain scoop up the material and discharge it at the desired location, providing an efficient material handling solution.
Overall, mill chains are essential components in bulk handling applications, ensuring the smooth and consistent flow of materials in various industrial processes. Their reliable performance, strength, and adaptability make them a preferred choice for material transfer in many industries.
How do mill chains handle wear and tear in continuous operation?
Mill chains are designed to handle wear and tear in continuous operation, making them suitable for various industrial applications. Here’s how they effectively manage wear and tear:
1. High-Quality Materials: Mill chains are typically made from high-quality alloy steel or other durable materials, which enhances their resistance to wear and tear.
2. Hardened Components: The components of mill chains, such as pins and bushings, are often hardened to increase their toughness and wear resistance.
3. Precision Manufacturing: Mill chains undergo precise manufacturing processes to ensure consistent quality, reducing the likelihood of premature wear.
4. Lubrication: Proper lubrication is essential to reduce friction and wear between the chain components. Regular lubrication helps to prolong the chain’s life and maintain its performance.
5. Proper Tensioning: Maintaining the correct tension in the mill chain is crucial. Proper tensioning ensures smooth operation and minimizes stress on the chain, reducing wear.
6. Protection Against Contaminants: In dusty or dirty environments, mill chains can be equipped with protective covers or seals to prevent abrasive particles from entering the chain, reducing wear.
7. Inspection and Maintenance: Regular inspections and maintenance are essential to identify any signs of wear and address issues promptly. Replacing worn components or adjusting tension as needed can extend the chain’s life.
8. Suitable Speed and Load: Ensuring that the mill chain operates within its recommended speed and load limits helps prevent excessive wear and prolong its lifespan.
9. Chain Alignment: Proper alignment of the mill chain and sprockets is crucial to prevent uneven wear and premature failure.
10. Replaceable Components: In many mill chain designs, individual components like pins and bushings are replaceable, allowing for cost-effective maintenance and reducing downtime.
Overall, proper selection, installation, and maintenance of mill chains are essential to ensuring their longevity and reliable performance in continuous operations, reducing downtime and production disruptions.
How do mill chains handle abrasive and harsh operating conditions?
Mill chains are designed to withstand abrasive and harsh operating conditions commonly found in various industrial applications. They are constructed using durable materials and specialized designs to ensure reliable performance in demanding environments. Here’s how mill chains handle such conditions:
1. Material Selection:
Mill chains are typically made from high-quality materials like alloy steel, which provides excellent strength and wear resistance. Some chains may also have specific coatings or surface treatments to enhance their durability.
2. Hardened Components:
To increase resistance to abrasion, the components of mill chains such as pins, bushings, and rollers are often hardened through heat treatment processes. This hardening ensures that the chain can endure repeated contact with abrasive materials without significant wear.
3. Specialized Design:
Mill chains may have special design features, such as extended pins or oversized rollers, to reduce contact pressure on the chain’s components. This design minimizes wear and prevents premature failure in abrasive environments.
4. Lubrication:
Proper lubrication is crucial for mill chains operating in harsh conditions. Lubricants reduce friction between moving parts, dissipate heat, and prevent abrasive particles from causing excessive wear.
5. Sealed Joints:
Some mill chains feature sealed joints or special protective covers to prevent abrasive materials from entering critical areas of the chain, further extending its service life.
6. Regular Maintenance:
Even with their robust design, mill chains still require regular maintenance. Scheduled inspections, cleaning, and lubrication help identify potential issues early and keep the chain operating optimally in abrasive and harsh conditions.
7. Proper Chain Tension:
Maintaining the correct chain tension is essential to avoid excessive wear. Proper tension ensures smooth operation and minimizes contact with abrasive materials.
Overall, mill chains’ ability to handle abrasive and harsh operating conditions is a result of their sturdy construction, appropriate material selection, and regular maintenance, making them reliable components in various industrial settings.
B Series Short pitch Precision Duplex Roller Chains & Bush Chains
ISO/DIN Chain No.
Pitch
P mm
Roller diameter
d1max mm
Width between inner plates b1min mm
Pin diameter
d2 max mm
Pin length
Inner plate depth h2max mm
Plate thickness
t/Tmax mm
Transverse pitch
Pt mm
Tensile strength
Qmin kN/lbf
Average tensile strength
Q0 kN
Weight per meter q kg/m
Lmax mm
Lcmax mm
10B-2
15.875
10.16
9.65
5.08
36.1
37.5
14.70
1.70
16.59
44.5/10114
56.2
1.84
ROLLER CHAIN
Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.
CONSTRUCTION OF THE CHAIN
Two different sizes of roller chain, showing construction. There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.
The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.
LUBRICATION
Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]
There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.
Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.
VARIANTS DESIGN
Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.
Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.
Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.
USE
An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues. A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements. The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers. Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains. Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.
Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.
WEAR
The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).
With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.
The lengthening due to wear of a chain is calculated by the following formula:
M = the length of a number of links measured
S = the number of links measured
P = Pitch
In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.
CHAIN STRENGTH
The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.
The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.
CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
Pitch (inches)
Pitch expressed in eighths
ANSI standard chain number
Width (inches)
1⁄4
2⁄8
25
1⁄8
3⁄8
3⁄8
35
3⁄16
1⁄2
4⁄8
41
1⁄4
1⁄2
4⁄8
40
5⁄16
5⁄8
5⁄8
50
3⁄8
3⁄4
6⁄8
60
1⁄2
1
8⁄8
80
5⁄8
Notes: 1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance). 2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain. 3. The left-hand digit denotes the number of eighths of an inch that make up the pitch. 4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain. A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System 2. Cutting-Edge Computer-Controlled CNC Machines 3. Bespoke Solutions from Highly Experienced Specialists 4. Customization and OEM Available for Specific Application 5. Extensive Inventory of Spare Parts and Accessories 6. Well-Developed CHINAMFG Marketing Network 7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
Standard or Nonstandard:
Standard
Application:
Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car, Food and Beverage Industry, Motorcycle Parts
Surface Treatment:
Polishing
Structure:
Roller Chain
Material:
Alloy
Type:
Short Pitch Chain
Samples:
US$ 0/Meter 1 Meter(Min.Order)
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Customization:
Available
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Customized Request
Can mill chains be used in material handling and conveyor systems in factories?
Yes, mill chains can be used in material handling and conveyor systems in factories. Mill chains are versatile and robust, making them well-suited for various industrial applications, including material handling and conveying. Here’s why mill chains are suitable for such systems:
Durability: Mill chains are designed to withstand heavy loads and continuous operation, making them ideal for material handling tasks in factories. They are made from high-quality materials, such as carbon steel or stainless steel, which provide excellent strength and durability.
High-Capacity: Mill chains have high load-carrying capacities, allowing them to handle large quantities of materials. This makes them suitable for use in conveyor systems where substantial material transfer is required, such as in assembly lines or bulk material handling processes.
Customization: Mill chains can be customized to fit specific conveyor system requirements in factories. They are available in various sizes and configurations, allowing for tailored solutions to match the application’s needs.
Smooth Operation: Mill chains offer smooth and reliable operation in material handling and conveying applications. Their design and construction contribute to reduced friction and wear, resulting in less downtime and lower maintenance costs.
Compatibility: Mill chains are compatible with standard sprockets, which simplifies the integration process into existing conveyor systems in factories. This compatibility also makes it easier to replace worn or damaged chains when necessary.
Cost-Effective: Considering their durability and long service life, mill chains offer a cost-effective solution for material handling and conveying in factories. They require less frequent replacement and maintenance, leading to reduced overall operational costs.
Overall, mill chains are a reliable and efficient choice for material handling and conveyor systems in factories, contributing to smooth and productive processes in industrial environments.
How do mill chains handle the transfer of materials in different physical forms?
Mill chains are designed to handle the transfer of materials in various physical forms, including bulk solids, powders, granules, and even liquids, depending on the specific application. Their robust construction and flexible design make them suitable for accommodating different material properties and forms. Here’s how mill chains handle the transfer of materials in various physical forms:
Bulk Solids: For handling bulk solids, mill chains are equipped with attachments or flights that create a continuous conveying surface. The material is moved along the chain through the frictional force between the material and the chain’s conveying surface.
Powders and Granules: When dealing with powdery or granular materials, mill chains may have special attachments, buckets, or pans to prevent material spillage during transfer. The chain’s design ensures that the powdery or granular materials remain contained and do not disperse during conveying.
Liquids: Mill chains can also handle liquid materials, typically by incorporating troughs or channels in their design. The liquid material is contained within these troughs and transported along the chain to its destination.
Viscous Materials: In the case of highly viscous materials, mill chains with scraper attachments may be used to prevent material buildup and ensure smooth transfer.
Heat-Sensitive Materials: Some mill chains are designed to handle heat-sensitive materials by using heat-resistant materials or incorporating cooling mechanisms to prevent material degradation.
Proper chain selection is crucial to match the material’s characteristics and transfer requirements. The chain’s pitch, width, and material of construction are factors that affect its handling capability. Additionally, regular maintenance and inspection of the mill chains are essential to ensure their efficiency and reliability in handling materials of different physical forms.
What are the advantages of using a mill chain in material handling systems?
Mill chains offer several advantages when used in material handling systems, especially in heavy-duty industrial applications. Here are some key benefits:
1. High Load Capacity: Mill chains are designed to handle heavy loads and provide high tensile strength. They are capable of transporting large and bulky materials, making them ideal for industries that deal with heavy products like steel, lumber, and mining.
2. Durability and Longevity: Mill chains are constructed from high-quality materials, such as carbon steel or stainless steel, which enhances their durability and resistance to wear and corrosion. This ensures a long service life and reduces the need for frequent replacements, resulting in cost savings over time.
3. Precision and Control: With various attachment options available, mill chains offer precise and controlled material handling. This is particularly important in industrial processes where accurate positioning and control of materials are essential for the overall efficiency and safety of the operation.
4. Versatility: Mill chains can be customized to suit different applications and environments. They are available in various sizes and configurations, allowing them to be adapted to specific material handling needs in different industries.
5. Resistance to Harsh Environments: In industries like steel production, mining, and lumber handling, the working conditions can be harsh, with exposure to dust, moisture, and high temperatures. Mill chains are designed to withstand these challenging environments, ensuring reliable performance even in adverse conditions.
6. Low Maintenance: Due to their robust construction and high-quality materials, mill chains require minimal maintenance. Regular lubrication and periodic inspections are typically sufficient to keep them in good working condition, reducing downtime and maintenance costs.
7. Cost-Effective: Despite their initial investment, mill chains offer long-term cost-effectiveness due to their extended service life and reduced need for frequent replacements or repairs.
Overall, the use of mill chains in material handling systems brings improved efficiency, reliability, and safety to industrial processes. Their ability to handle heavy loads and withstand harsh conditions makes them a valuable asset in various industries, contributing to smoother and more productive material handling operations.
1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc; 2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers; 3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc; 4, Surface: Shot peening, black, blue or original;
Detailed Photos
For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155
Product Parameters
Packaging & Shipping
plastic bag+carton+ OSB Case
Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.
Our Advantages
Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers. (01)Assembled workshop
(02)Punching plate workshop
(03)Plate fabrication workshop
(04)Heat treatment workshop
(05)Shot peening workshop
(06) our warehouse
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
Material:
Alloy
Structure:
Welded Chain
Surface Treatment:
Carburizing and Quenching
Chain Size:
153.67mm
Feature:
Heat Resistant
Model:
Wh155
Customization:
Available
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Customized Request
Can mill chains be used in wastewater treatment and sewage systems?
Yes, mill chains can be used in wastewater treatment and sewage systems for various applications. These chains offer specific advantages that make them suitable for such environments, where exposure to corrosive and abrasive materials is common. Here are some key points regarding the use of mill chains in wastewater treatment and sewage systems:
1. Corrosion Resistance: Wastewater and sewage often contain corrosive substances, such as acids and chemicals. Stainless steel mill chains are particularly beneficial in these environments due to their corrosion resistance, which helps to prevent premature wear and elongation of the chain.
2. Abrasion Resistance: Mill chains are designed to handle heavy loads and resist wear and abrasion, making them suitable for applications where wastewater may contain abrasive particles, sediment, or sludge.
3. Reliability: In wastewater treatment and sewage systems, reliability is crucial to maintain smooth operations. Mill chains, when properly selected and maintained, provide reliable performance and minimize downtime.
4. High Strength: Mill chains are capable of handling heavy loads and high-capacity material transfer, making them suitable for wastewater treatment processes that involve moving large volumes of liquid or solid materials.
5. Easy Maintenance: Stainless steel mill chains require minimal maintenance, which is beneficial in wastewater treatment facilities where regular maintenance can be challenging due to the nature of the environment.
6. Resistance to Harsh Chemicals: Wastewater treatment processes often involve the use of various chemicals for treatment and purification. Stainless steel mill chains can withstand exposure to these chemicals without deteriorating or compromising their performance.
7. Extended Service Life: Due to their corrosion and abrasion resistance, mill chains can have a longer service life in wastewater treatment and sewage systems compared to conventional carbon steel chains.
8. Versatility: Mill chains come in various configurations, including standard, double pitch, and heavy-duty options, allowing for versatility in designing wastewater treatment systems to meet specific requirements.
Overall, mill chains, especially those made of stainless steel, are a reliable and durable option for use in wastewater treatment and sewage systems. Their corrosion and abrasion resistance, high strength, and low maintenance make them well-suited for handling the challenging conditions and materials encountered in these applications.
Can mill chains be used in pharmaceutical manufacturing and processing equipment?
Yes, mill chains can be used in pharmaceutical manufacturing and processing equipment for specific applications. However, it is essential to consider several factors and choose the appropriate type of mill chain to meet the unique requirements of the pharmaceutical industry.
Here are some points to consider:
1. Material Compatibility: The materials used in the construction of the mill chain must be compatible with pharmaceutical products and meet industry regulations. Stainless steel or food-grade materials are often preferred to ensure product safety and hygiene.
2. Cleanability: Mill chains used in pharmaceutical applications should be designed for easy cleaning and sanitization. Smooth surfaces and fewer crevices can minimize the risk of product contamination.
3. FDA Compliance: In pharmaceutical manufacturing, adherence to regulations set by the U.S. Food and Drug Administration (FDA) or other relevant regulatory bodies is critical. The chosen mill chain should comply with these standards.
4. Product Handling: Consider the specific requirements of the pharmaceutical products being handled. The mill chain should be capable of transporting, elevating, or conveying the products efficiently and without risk of contamination.
5. Corrosion Resistance: Depending on the pharmaceutical processes involved, the equipment may be exposed to chemicals or cleaning agents. A corrosion-resistant mill chain can withstand these harsh conditions and extend its service life.
6. Surface Finish: A smooth surface finish on the mill chain can prevent the accumulation of debris and contaminants, making cleaning more effective.
7. Lubrication: Some pharmaceutical processes require special lubrication considerations to avoid any potential product contamination. Food-grade or pharmaceutical-grade lubricants may be necessary.
8. Sanitary Design: Choosing a mill chain with a sanitary design, including self-draining features and easy disassembly, can facilitate thorough cleaning and minimize the risk of bacterial growth.
9. Validation and Documentation: The mill chain supplier should be able to provide validation documents and certification to demonstrate compliance with industry standards and regulations.
By carefully considering these factors and working with reputable suppliers, pharmaceutical manufacturers can use mill chains safely and effectively in their processing equipment while maintaining the required quality and hygiene standards.
What are the noise and vibration characteristics of mill chains during operation?
During operation, mill chains may exhibit certain noise and vibration characteristics, which can vary depending on the specific design, condition, and application. Here are some key points to consider:
Noise Characteristics:
1. Rattling or Clanking: In some cases, mill chains may produce a rattling or clanking noise during operation. This noise can be caused by the impact of chain links or attachments as they move along the sprockets or other components.
2. Continuous Hum: Mill chains in well-maintained systems may produce a continuous humming sound, especially in higher-speed applications. The humming noise is often a result of the smooth and consistent movement of the chain links.
Vibration Characteristics:
1. Periodic Vibration: Mill chains can generate periodic vibrations as they pass over sprockets and other components. The vibration frequency is typically related to the chain’s speed and the number of teeth on the sprockets.
2. Smooth Operation: Well-lubricated and properly tensioned mill chains usually exhibit smoother operation with minimal vibration. Proper maintenance is essential to reduce excessive vibration and noise levels.
Noise and Vibration Management:
Excessive noise and vibration in mill chain systems can lead to increased wear, fatigue, and reduced efficiency. To manage noise and vibration:
1. Regular Maintenance: Ensure regular inspection, lubrication, and tensioning of the mill chains to minimize wear and reduce noise levels.
2. Chain Condition: Replace any worn or damaged chain links, sprockets, or attachments to maintain smooth and quiet operation.
3. Proper Tension: Maintaining the correct chain tension is crucial to prevent excessive vibration and noise. Too much tension can lead to increased stress, while too little tension may cause chain slippage and impact noise.
4. Quality and Design: Select high-quality mill chains designed for the specific application. Chains with precision engineering and anti-vibration features can help reduce noise and vibration levels.
Overall, managing noise and vibration in mill chain systems is essential for optimizing performance, reducing maintenance costs, and ensuring a safer working environment.
Warranty: 3 a long time Applicable Industries: Lodges, Garment Retailers, Building Material Stores, Manufacturing Plant, Equipment Fix Stores, Foods & Beverage Manufacturing unit, Farms, Restaurant, Property Use, Retail, Food Store, Printing Stores, Design works , Foodstuff & Beverage Shops, Advertising and marketing Business Customized assist: OEM Common or Nonstandard: Regular Sort: Leaf Chain Material: Plastic Tensile Energy: sturdy type: Har830T adaptable chains Pitch: twenty five.4 mm width: 70 mm Frame substance: plastic Software: foodstuff and beverage generation,manufacturing line,assembly line Belt grade: Foods grade Advantage: Extended operation existence High quality promise: numerous years for conveyor,1 12 months for alternative components Certification: can do all checks as your prerequisite Packaging Particulars: Usually,we use wooden containers,your requirements could be offered. Port: ZheJiang , china
Hairise Custom-made for dairy industry Table best conveyor chain Har830 T plastic adaptable chains
Solution Title
Adaptable chains
Material
POM
Item No.
Har830T versatile chains
Pitch
25.4mm
Thickness
25.5mm
Coloration
White or tailored
Deal
Wood Box/Carton/As you necessary
Processing
Injection molding and machining
Application
Foods & beverage &Packing business
Advantages of the CZPT items: 1.this products are practical to assembly and sustain 2.All coloration could be accessible three.this modular conveyor belt can bear Higher mechanical power four.this modular conveyor belt has Excellent merchandise handling efficiency five.these modular conveyor belts are use resistance and Oil Resistant 6.we are a skilled conveyor technique producer, our solution line contains modular belt, slat leading chain, conveyor spare components, conveyor program. 7.we can offer very good after-sale support. 8.each and every item can be customized
Software: Bakery, Dairy, Fruit, and Vegetable We have in depth expertise in building specialised options customized to the wants of numerous distinct Bakery industry segments: bread and bun, clean pastry (oven and fried pastry), pizza, pasta (clean and dry), frozen bread, frozen pastry, cookies, and crackers, with our substance handling gear conveyor techniques conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood With belts and accessories developed to meet the particular needs of fruit and vegetable processing and packaging apps, CZPT is committed to assisting customers accomplish their operational and enterprise ambitions. Hairise carries on to build new and better approaches for consumers to increase throughput efficiency, enhance sanitation, and minimize the charges of belt possession. Materials managing products conveyor programs conveyor plastic modular belt conveyor engineering to meet the distinct challenges of seafood processors.
All set Meals Prepared meal customers who equip their lines with CZPT Industrial plastic slat desk best foods grade conveyor chain realize numerous critical advantages, including: ·Reduced sanitation costs and improved meals protection ·Improved line efficiency and keep product alignment ·Reduced unscheduled downtime and decreased labor needs Our Providers Related Description Versatile chains It is widely utilised in the automated conveying, distribution of food, canned food, medications, beverages, cosmetics, motorcycle assembly traces, animal slaughter creation lines, washing provides, paper products, condiments, dairy and tobacco, and so forth., and in-line conveying of downstream packaging.
Application Versatile chains primarily consist of the pursuing sorts: chip conveyor chain plates, metallic chain plates, conveyor chain plates, cleansing chain plates, metallic chain plates for beer, chip conveyor chain plates, punching chain plates, stainless steel chain plates, carbon steel chains Plate, travel chain plate, engineering plastic chain plate, keel chain plate, and so forth.The major characteristics of the chain plate: the surface area operates efficiently, and is not effortlessly interfered by other components, can load weighty components, and is durable. We can layout and produce chain plates of acceptable technical specs in accordance to certain situations. The frequently used chain plate specs are 31.seventy five, 38.1, and fifty.8, which are relatively high-priced compared to other transmission belts.
Company Data
ZheJiang all-ka tranmission tools co.,ltd is an built-in organization engaged in the analysis & improvement, layout, manufacture and sale of automation gear chain scraper conveyors, and so forth.
Our compamy has passed ISO9001 worldwide good quality technique authentication,It was established in 2004,our export percentage is about 81%-ninety% each and every 12 months. On the procedure basic principle of “Good quality Dependent and Service 1st”,we has cooperated with some properly-identified domestic and foreign enterprises.
Packaging & Delivery
FAQ
1.I do not know what belt I at present have. Can you aid me discover my belt? Our online belt identifier can aid you slim down the sequence and type of your current belt. If you want more certain information on your belt, speak to me freely
two.Does CZPT supply PDF documents of goods? Sure, in our down load center you can uncover PDF files for a large number of our items. If you can not locate what you are hunting for ,ship me your ask for by e mail.
3.What can you do If the goods have been damaged? (1.)If products ended up damaged as soon as you acquired from me,I would change them freely (2.)If the products were damaged when you utilized,We could provide 1 yr good quality ensure underneath widespread operating atmosphere.
Now simply click on the concept box beneath &you should ship me an inquiry.
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CZPT silent roller chain
The development of roller chains benefited from the concept of automated manufacturing introduced by Henry Ford. Conveyor belts and chains have been around for centuries, and as Ford expanded the concept of automobile manufacturing, roller chains became popular. Today, they are used in factories and lumber mills to move items quickly, sort, and move items vertically or horizontally. There are conveyors for other purposes, including sorting and placing items into truck beds.
CZPT roller chain
Founded in 1890, the company is the world’s leading manufacturer of high-performance roller chain systems. The company focuses on power transmission, industrial production, and the aftermarket. The company uses the highest quality materials for its chains and carefully designs, manufactures, and assembles each component. With more than a century of experience, the company continues to exceed customer expectations and industry standards. This is evident in the chain’s name and logo. The company also offers manufacturers a full range of service options. These include on-site maintenance and application engineering. Headquartered in Indianapolis, Indiana, the company provides chain drive repair and maintenance services. In addition to providing best-in-class products, CZPT also provides customized service solutions for any industry. For more information, visit the CZPT website. Below are some of the benefits of choosing a CZPT roller chain. CZPT roller chains reflect many advancements in chain technology. Its components are shot-peened with a high-speed iron shot to maximize toughness and longevity. The chain is also factory preloaded, no need to stretch and adjust prematurely to tighten the chain. Ultimately, a high-quality CZPT roller chain will save you time and money. It is the most durable roller chain on the market. Although more expensive to produce, it will last longer. There are many types of materials used to construct roller chains. Common materials include steel, stainless steel, and brass. The material used to make the chain also plays a vital role in durability. In addition to steel, chain manufacturers use different heat treatments for their components. The quality of the pitch hole fabrication, heat treatment, and shot peening of the steel affects the fatigue strength of the chain. The design and thickness of the link plates are also important in determining fatigue strength.
CZPT silent chain
The CZPT silent chain is an inverted gear that eliminates friction during articulation. It is also a non-slip durable chain. Its design can be customized to suit various industrial applications. It features a patented wear protection system including connecting links and stainless steel components. Here are some of its benefits. There are some pros and cons here. The “CZPT” silent chain is driven by a motor through the PS-1 capsule. The chain runs quietly, won’t slip or seize anything, and needs regular lubrication to maintain peak performance. Heavy engine oil or cup grease is an ideal lubricant. The arrows marked on each link point in the direction the chain should move. Avoid using non-solids greases. The company’s other products include a range of worm gear reducers. CZPT is committed to providing high-quality products at affordable prices. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can contact Dalton Bearing for more information on CZPT products. We will help you determine the right solution for your specific application. You can also contact us for more information about our product line. The CZPT Quiet Chain range features unique “M” gauge pins with high surface hardness. It also features advanced chain assembly technology. The company manufactures CZPT timing chains for motorcycle applications in Japan. Its benefits include smooth and noise-free transmission. Also, it reduces the size. Therefore, it is an excellent choice for motorcycle engines. But be sure to consult an expert before buying.
Rexnord Roller Chains
If you are looking for reliable heavy-duty roller chains, you have come to the right place. Regal Rexnord has a complete line of prestressed roller chains in all sizes and types, from single to multi-strand, as well as a wide range of accessories. Specialty chains are also available, including HV and SC chains. Rexnord’s roller chains are available in a variety of sizes and styles, including double pitch drive chains for the long center, low-speed applications. They are made of stainless steel for corrosion resistance and are factory lubricated for easy maintenance. Rexnord’s roller chains also feature armor pins and wide waist sidebars for added safety and durability. It comes in different styles and configurations for a variety of applications including conveyors, elevators, and commercial sprinkler systems.
Competitor roller chain
Oil Field Roller Chains Market research report provides a comprehensive analysis of the market including macro and micro trends, pricing analysis, and strategic analysis of key competitors. It also includes an in-depth review of market trend innovations and key segment identification. It also provides insights into competitive scenarios and drivers driving the market growth. It also covers the latest trends and strategies for the future of the industry. To understand the competitive landscape of the Oil Field Roller Chains market, the strengths and weaknesses of each leading manufacturer must be analyzed. One of the key measurements of a roller chain is tensile strength, which determines the ability to withstand a one-time load before breaking. Fatigue strength, on the other hand, represents the maximum load that a chain can withstand over a long period of time. By comparing these two performance metrics, you can determine the best brand and type for your specific requirements.
Application of roller chain
A roller chain is a simple mechanical power transmission system consisting of a series of short cylindrical rollers connected together by side links and driven by gears called sprockets. This simple, reliable, and efficient system is commonly used to convey materials and is ideal for many different applications. This type of chain is widely used in conveyors and bucket elevators and is available in a variety of power ratings and designs. The most common drive chains are the single-strand standard series with power ratings ranging from 0.5 to 100 kW. Alternatively, the multi-strand model is a higher performance alternative that offers higher power capacity without increasing chain pitch or line speed. The other is the silent chain, also known as the inverted tooth chain. It is designed to be noiseless and to eliminate the negative effects of stretching. It rides on the teeth of the sprocket and its radius increases as it moves. It automatically corrects slight pitch changes. It also provides smooth, long-lasting service that runs smoothly. A roller chain consists of 5 basic components: bushings, rollers, and pins. Each individual link is held together with a pin or bushing. The pin goes through a bushing in the inner link to prevent rotation. The advantages of roller chains make them one of the most efficient power transmission and conveying options. CZPT prides itself on its knowledge and experience in roller chain applications. Below are some common uses of roller chains. Certain applications require less than ideal roller chain performance. To meet these challenges, manufacturers offer a variety of options. A self-lubricating chain can be used to keep the chain clean and reduce dust. Oil-contaminated chains can also be used for special applications. Other materials, such as stainless steel, can help retard corrosion and improve the wear resistance of the chain. Additionally, they can be used in a variety of environments, such as food processing machinery.
